The grinding

Grinding is the second step of comminution. This process deals with material that has already been reduced (<10 mm) and brings particle sizes up to micrometric dimensions. It is used in dry or wet processing (pulp).

Different techniques implement breaking principles such as compression, impact, attrition and abrasion to varying degrees. This operation, pushed forward through to micronization, at an extreme can lead to the amorphization of crystalline structures (mechanochemistry) to make the materials functional (manufacture of new binding, activation, etc.).

The most-used mills are ball mills, although CTP has a wide range of grinding techniques available to suit the characteristics of the material and the operational requirements:

GRINDING

Type

Materials

Particle size In (d100)

Particle size Out (d50)

Capacity

Vertical shaft vibration mill

Semi-hard, soft and crumbly

0-2 mm

0-30 µm

Batch 2 kg

0-2 mm

0-30 µm

100 kg/h

Ball mill

Hard, abrasive and crumbly materials

0-4 mm

0-60 µm

Batch 23 L

0-4 mm

0-60 µm

Batch 65 L

0-5 mm

0-60 µm

100-250 kg/h

0-3.36 mm

0-200 µm

12 kg (Work index Bond)

0-2 mm

0-40 µm

2-4 kg

0-2 mm

0-40 µm

200 kg/h

0-10 mm

0-50 µm

50 kg/h

Rod mill

Hard, abrasive and crumbly materials

0-20 mm

0-1 mm

Batch 2 kg

0-30 mm

0-2 mm

200 kg/h

Disk mill

Hard and abrasive materials

0-25 mm

0-5 mm

30-500 kg/h

Impact mill

Semi-hard to soft

0-20 mm

Screen 8 mm to 80 µm

0-100 kg/h

Hammer mill

Soft, crumbly and fibrous materials

0-30 mm

0-100 µm

1 t/h

Semi-autogenous mill

Hard, abrasive and crumbly materials

0-10 mm

0-0.5 mm

200 kg/h

Pin mill disintegrator

Soft, dry materials

0-2 mm

0-100 µm

50-100 kg/h

0-10 mm

0-100 µm

500 kg/h

 

 

MICRONISATION

Jet air mill

Semi-hard and crumbly

0-1 mm

0-5 µm

1-2 kg/h

Vibromill

Hard to soft

<10 mm

0-50 µm

50-100 cm³

Planetary mill

Hard to soft

0-3 mm

<30 µm

50 cm³

 
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